When the three components are installed, the DTR line on the RS232 serial port may be used to turn the M7 data radio on and off.  The three components are R43, C21, and R12.  R43 should be a 1K 0603 resistor.  R12 should be a 10K 0603 resistor, and C21 should be a 680pF 0603 ceramic capacitor, 50V rated.

M7 I/O Circuit Schematic

To access the three components, the main circuit board in the M7 must be carefully removed.  Remove the 4 screws securing the front pannel, the two screws on the side and the four screws that hold the back panel on.  Then removed the one screw on the bottom of the unit that secures the voltage regulator.  Slide the PCA out of the enclosure.   

The location of the three components on the printed circuit board is shown below:

Once these components are installed, the DTR input will control the power supply of the M7 radio. If DTR input is below about 0.8V, the M7 radio will power off.  If DTR goes above about 3 V, the radio will power on.  In Sleep Mode 1, and external device must control the DTR line.  The radio cannot turn itself on or off.  If nothing is connected to the RS 232 serial port, the radio will be turned off, because R12 is a pull-down resistor, and will cause the radio to turn off if no signal drives the DTR line.

Once the modification is complete, re-assemble the M7 in hte reverse order is was disassembled.

The when a USB device is connected to a computer, the FTDI driver software reads the device’s Vendor ID and serial number, and assigns an unused COM port number to it.   On the computer, it will create a virtual COM port, and any software that is designed to communicate with a serial device via a COM port, will be able to communicate with the Raveon data radio.  Once the FTDI device driver is installed, it will use the same COM port number for the same device plugged into the same USB port.  If the device is plugged into a different USB port on the computer, it will assign the device to a different COM port.

To force the computer to use the same COM port number for the same device, perform the following steps:

1. Connect power to the Raveon data radio modem.
2. Connect the Raveon device with the USB interface to the computer.
3. Let the computer install the device driver. Follow the on-screen instructions.

Once the device driver is installed, you can determine the COM port number that was assigned to the device by using the Windows “Device Manger“.  You can find the Device Manager utility program on most computers by selecting Start > Control Panel > System  from the System window, select the Hardware table, and click on the Device Manger button.  Expand the Ports (COM and LPT) branch to see all of the COM ports on the computer.

The COM  port for the USB serial bridge will show up in the list as “USB Serial Port (COMxx)”where COMxx is the port number assigned to the USB serial device.  The image above shows as typical listing of COM devices on a computer with 4 built-in serial ports, and one USB serial bridge.

To force the FTDI driver software to always assign the same COM port number to the same device, perform the following steps after the FTDI device driver is installed.

1. Double-click on the “USB Serial Port (COMxx)”  in the Ports branch of the Device Manger window.
2. This will open a new window showing the USB Serial Port (COMxx) Properties.
3. Select the Port Settings tab. Click on Advanced.
   
4. One the Advanced Setting for COMxx window, select the COM port Number that you would like to assign to the USB serial bridge.
   
5. Click OK.
6. On the USB Serial Port (COMxx) Properties, click OK.
7. One the Device Manager window, right click on the USB Serial Port item you just configured, and select “Disable”.
8. Once the USB Serial Port shows as disabled, right click on it again and Enable it.

The Device Manger should now show the USB Serial Port with the COM port number that you chose. 

If you unplug the USB Serial device and reconnect it, it should appear back in the Device Manager list with the correct COM port as long as you plug the same device into the same USB port.

FTDI has an application note describing how to configure the advanced settings in its device driver.  The document is FT_000073.  This application note may be helpful configuring one computer to work with multiple USB serial devices or if you need to customize your installation.

Many different types of batteries may be used with Raveon’s M7 series of GPS transponders.  This Technical Brief describes how well some common battery types will work with the M7 radios. 

Actual battery life will vary based upon how often the M7 GPS transponder transmits, but the data in this Technical Brief may be used to predict the battery life of most configurations.

Test Setup

For the tests in this brief, a UHF GPS transponder, model RV-M7-UC-GX was configured in GPS mode 2 to transmit its position every 10 seconds.  In GPS mode 2, the radio’s receiver is on 100% of the time, and the current draw of the M7 was an average of 90mA.  The peak current draw was 2.1 amps for 68mS each time the M7 transmitted its GPS position.

Summary Data

Duracell Alkaline

These batteries are the common Duracel batteries found at most department stores.

Test Result Summary

Initial Voltage:                                   12.57 volts

Voltage at ½ discharge:                   10.2 volts

Usable life (hours)                           18 hours

Voltage drop when transmitting       2.4V  (1.1 ohm resistance)

Approximate mAh capacity             1600mAh

Discharge Curve

Transmit Transient

The plot below shows the dip in voltage as the transmitter turns on and off.

Summary

The Duracell is an OK battery to power the M7 transponder.  But its high internal resistance will reduce the RF power output after the first few hours of operation.  The DC to the radio should stay above 9V while transmitting for full power, above 8V for 3-4 watts.

Energizer Lithium

These batteries are the common Energizer Lithium batteries for cameras and digital electronics found at many department stores.

Test Result Summary

Initial Voltage:                                      12.1 volts  (14V for a few moments)

Voltage at ½ discharge:                      12.0 volts

Usable life (hours)                              28 hours

Voltage drop when transmitting          3.5V  (1.6 ohm resistance)

Approximate mAh capacity                2520mAh

Discharge Curve

Transmit Transient

The plot below shows the dip in voltage as the transmitter turns on and off.

Summary

Even though the internal resistance of the cell is higher than the alkaline, the Energizer Lithium is a good battery to power the M7 transponder.  Its high internal resistance will not reduce the RF power output because its voltage is fundamentally fairly high.  The DC to the radio should stay above 9V while transmitting for full power, above 8V for 3-4 watts, so the 3.5V dip means the radio will have full power at 12.5V, and 3-4 watts out at 11V DC at the battery pack.

Lenmar R2G NiMH pack, 2150mAh cells

These batteries are Nickel Metal Hydride rechargeable batteries.  They were fully charged before the test.

Test Result Summary

Initial Voltage:                                      11.0 volts

Voltage at ½ discharge:                      10.3volts

Usable life (hours)                              17 hours

Voltage drop when transmitting          2.0V  (.95 ohm resistance)

Approximate mAh capacity                1500mAh

Discharge Curve

Summary

These batteries should be a good power source for the M7 GX transponder.

The internal cell resistance is low, but the voltage is also low. The RF power output stayed at full power for most of the life of the battery, dropping to about 4 watts at the end of the battery life.  The double dip at end of live was due to the fact the radio keep working down to 6 volts (albeit with almost no RF output because the RF PA is off), and the batteries keep putting our very low voltage for another couple hours.

This article describes batteries that may be used for an AVL system, but Raveon’s UHF Radio Modems may also be battery powered, so this article can be applied to these radios also.

Raveon Technologies Corporation

990 Park Center Drive, C

Vista, CA 92081

sales@raveontech.com

760-727-8004

The temperature of the M7 enclusure must be kept below 60 degrees celcius, (140 farenheit) for proper operation of the unit.  For GPS transponder operation, there is no problem doing this, because the duty cycle is low.  But, if the M7 is used to send data, and is on the air a lare percentage of the time, then the enclusure’s temperature will begin to rise.  The following chart shows the case temperature at 25% and 50% Duty cycle. 

 

M7 Duty Cycle

You can see in the chart, that the M7′s enclosure temperature gets hotter if the DC input voltage is higher, or if the duty cycle is higher.  

For example, if the DC input voltage is 10V, and the unit is operated at 25% transmit duty cycle, then the enclosure temperature would be about 42 degrees C.  Given the same duty cycle, the enclosure temperature would be 46 degrees if the DC input were to be 14 volts. 

Raveon offers a heatsink option for the M7.  The heatsink is large finned heatsink that covers the top of the M7, and is secured on with thermally-conductive epoxy.  When this heatsink is attached, the M7 will stay cooler.  The following chart illustrates this:

The above data is the M7′s enslosure temperature with a heatsink secured to it.  The heatsink covers the top of the enclosure and uses normal air convection (no fan).  It reduces the case temperature by about 4-8 degrees.  

If a CPU cooling fan or similar fan were added instead, the case temperature rise would be only a few degrees above ambient.

For technical information about Raveon’s UHF data radio modems, <click here>

For technical information about Raveon’s VHF data radio modems, <click here>

The M7 data radio transciever with the optional heatsink attached is shown below.

The following is a summery of the Copernicus GPS modules features and performance:

Overview

Trimble’s Copernicus® GPS receiver delivers proven performance and Trimble quality for a new generation of position-enabled products. It features the Trimble revolutionary TrimCore™ software technology for extremely fast startup times and high performance in foliage canopy and urban canyon environments. The Copernicus module is a complete 12-channel SBAS (which includes WAAS, EGNOS) capable GPS receiver in a thumbnail-sized module. Each module is manufactured and factory tested to Trimble’s highest quality standards.

Key Features:

• 2.54 mm T x 19 mm W x 19 mm L
• 94 mW typical continuous tracking
• Supports SBAS (WAAS, EGNOS)
• Active or passive antennas
• NMEA, TSIP, TAIP protocols
• RoHS-Compliant (Pb-free)

The sensitive Copernicus II GPS receiver can autonomously acquire GPS satellite signals and quickly generate reliable position fixes in extremely challenging environments and under poor signal conditions The unit also accepts aided GPS (A-GPS) data for faster startups in very weak conditions.  The Copernicus II GPS module is a complete drop-in, ready-to-go receiver that provides position, velocity, and time data in a user’s choice of three protocols Trimble’s powerful TSIP protocol offers complete control over receiver operation and provides detailed satellite information.

PERFORMANCE SPECIFICATIONS

Accuracy (24 hr static)

• Horizontal. <2.5 m 50%, <5 m 90%
• SBAS. <2.0 m 50%, <4 m 90%
• Altitude. <5 m 50%, <8 m 90%
• SBAS. <3 m 50%, <5 m 90%
• Velocity. 0.06 m/sec
• Static PPs. +/- 60ns RMS
• PPS (Stationary Mode “indoor” @ -145dBm). +/-350ns

Acquisition (Autonomous, -130dBm, 50%)

• Reacquisition. 2 s
• Hot Start. 3 s
• Hot Start without battery backup. 8 s*
• Warm Start. 35 s
• Cold Start. 38 s

Sensitivity (unaided)

• Tracking . -160 dBm
• Acquisition. -146 dBm
• Receiver Dynamics. 2G

On the front of the M7 series of GPS transponders, is an Input / output (I/O) connector used to configure the unit.  This I/O connector supports RS232 serial data (422 optionally), as well as digital input and output.

The RS232 9-pin serial I/O connector is a female 9-pin D-subminiature connector having the following pins configuration. It is pinned out so that it may be plugged directly into a computer or PC’s 9-pin COM port.

DB9 Female I/O connector

Front-view of DB-9 connector on modem (female)

Note: RS-232 signals use positive and negative voltages to represent digital 1s and 0s. A positive voltage is a 0, and a negative voltage is a digital 1.

This I/O pin-out allows the M7 to be directly plugged into a PC computer’s 9-pin serial port using a conventional 9-pin RS-232 serial cable. To connect it to a modem, or peripheral that has a serial port, you will need a “null-modem” cable.

Null Modem Cables

Sometimes, a “Null Modem” cable may be required to connect the M7 modem to another device. The specific connections are very dependent upon the type of hardware and handshaking used, but the following sections should help in configuring a null-modem cable.

How to use the handshaking lines in a null modem configuration? The simplest way is to don’t use them at all. In that situation, only the data lines and signal ground are cross connected in the null modem communication cable. All other pins have no connection. An example of such a null modem cable without handshaking can be seen in the figure below.

Simple Null-Modem Wiring Diagram

(Same wiring for male-to-male or female-to-femal cable)

If you are connecting your M7 to a Lowrance or Garmin GPS display, then you will need a null-modem cable to connect the M7 to the display. Lowrance provides a serial cable for its GPSs with “pigtail” wires, so you can solder your own DB9 male connector to it, and plug the Lowrance directly into the M7.

To connect a Garmin GPS, use a null-modem cable to connect it to the M7, or the supplied Garmin serial cable and a “Null Modem Adaptor”.

Digital Inputs

The M7 GX Transponder has 3 digital inputs, called Trigger Bits. Trigger Bits are digital inputs that trigger the M7 GX to report its position and status. Normally these inputs are used for RS-232 signals, but they may be used for general-purpose digital inputs. The M7 GX may be configured to trigger a position/status report based upon the digital input bits state.

Important: If the digital input function is not needed, the TRIGBITS setting must be set to 0. This is the factory-default setting, and unexpected transmission may happen if the digital inputs are enabled and not used.

The status of all digital inputs is transmitted every time the unit reports its position.  This is not dependent upon how the TRIGBITS paramter is set. Each transmission, all digital input status is sent.

Starting with firmware version C2 and higher, the digital inputs have “memory” if they are enabled with the TRIGBITS command.  If you enable a bit or bits with the TRIGBITS command so that it triggers high, then the M7 will remember that a bit goes high if it does so, even momentarily.  For example, if a TRIGBIT bit goes high and then quickly goes back low, the M7 will remember this, and the next time it reports its position, will report the bit as “High”, even if it is low. Subsequent position transmissions will report it low, until it goes high again. If a bit is not configured as a TRIGBIT, then the M7 will report the state of the bit at the moment the GPS position is transmitted.

If you are not using digital inputs to initiate a transmission, the TRIGBITS should be set to 0. (TRIGBITS 0 command)

If the RV-M7 GX was configured to transmit less-often when it is not moving, activation of the digital inputs will override this causing the unit to report at the interval programmed with the TXRATE command. The digital inputs may be configured to be active high, active low, or active on a change in state. The following table lists the available digital inputs on the standard RV-M7 GX:

 There are 3 commands that must be configured to use the digital inputs:

TRIGBITS x This command enables or disables individual bits for use as input triggers.

TRIGPOL x Sets the polarity of the input. 0=active high, 1=inverted, active low.

TRIGEX x Sets which bits are used to report on exception. Exception reporting is when a position/status report is generated when an input changes either low-to-high or high-to-low.

The xx parameter is the hex binary representation of the bits. Refer to the following table to see the value for x.

For example, to enable bits 0 and 2 (DTR and TxD pins) to be used as digital input, issue the following commend:

TRIGBITS 5

If the bits are to be normally active high, then the polarity must be set to 0 (TRIGPOL 0 command). To set bit 0 so that it is inverted (active low), use the following command:

TRIGPOL 1

This will cause the unit to transmit when bit 0 (DTR pin) is low.

To enable exception reporting, that is transmit when a pin changes from low-to-high or high-to-low, use the TRIGEX command. When TRIGEX is 0, all inputs are active either high or low. When a bit is set to 1 in TRIGEX, then that bit will cause the unit to transmit position/status anytime it changes state.

For example, to configure the unit to transmit position when bit 0 changes state, issue these commands:

TRIGBITS 1 (enables bit 0)

TRIGEX 1 (configures bit 0 for exception reporting)

To configure all bits to be used to report when they change, issue these commands:

TRIGBITS 7 (enables bit 0, 1 and 2)

TRIGEX 7 (configures bit 0, 1, and 2 for exception reporting)

To configure bit 0 to be used to report when it changes, bit 1 to cause a report when it goes low, and disable bit 2, use these commands.

TRIGBITS 3 (enables bit 0 and 1, disable 2)

TRIGEX 1 (configures bit 0 for exception reporting)

TRIGPOL 2 (configures bit 1 for active-low reporting)